Every job is scoped in writing and quoted up front, and the work is delivered by the same engineers you first spoke to.
We design the electrical plant before anything is built: control panel design, complete electrical diagram sets, I/O engineering and component selection — drawings a panel builder can quote from and an electrician can wire from.
A new line needs its control panel designed from the process up, or a machine rebuild needs a proper diagram set before the electricians arrive.
Our core platform is Schneider, programmed in EcoStruxure Control Expert, and we take on work across other PLC brands as well. We write structured, commented code — interlocks, sequences, recipe handling, alarm logic — that stays readable when the plant is modified five years from now.
A tannery needs a new processing line sequenced, or an existing machine's program extended for a process change — without breaking the parts that already work.
We build operator interfaces on Magelis and Exor HMIs, designed around how the plant is actually run on a night shift: states you can read from three metres away, alarms that mean something, and nothing on the screen that doesn't earn its place.
Replacing a dead panel on a fifteen-year-old machine, or giving a manually-run process its first proper operator interface.
IO-Link sensors for flow, level, pressure and temperature, selected for the process and wired back to the PLC over Modbus TCP or EtherNet/IP networks — designed so a fault can be diagnosed instead of guessed at.
Adding real measurement to a process that's been run by eye, or untangling a plant network that's grown one unmanaged switch at a time.
Test protocols written before the panel ships. Factory acceptance testing at the workshop, site acceptance testing and commissioning at the plant, punch lists tracked to closure — so acceptance is a documented fact, not an opinion.
A machine builder needs an independent FAT run before shipping, a plant upgrade has to be proven live without stretching the shutdown window, or a vendor's package plant arrived as an island and needs integrating with the site.
Industry 4.0 done the practical way: turning the machine into a control and traceability tool, not just a controller. When the PLC knows something worth keeping — batch numbers, RFID identification, weights, temperatures, cycle times, alarms — we log it to a MySQL database and report it in a form the plant can use. The result is production history you can query and trust — for operations, quality and compliance reporting alike.
A processing line that needs batch traceability — what ran, when, with which recipe — still queryable months later when a customer asks.
When the plant stops, we answer — we're available to our customers 24/7. We troubleshoot on site, and with secure remote access to your control system — self-hosted, with an independent backup path — we can often be looking at the PLC and HMI within minutes, before anyone travels.
A motor that trips its overload every night shift, an alarm nobody can clear, or a fault that only shows up mid-batch and is gone by the time anyone arrives.
Electrical drawings, I/O lists, functional descriptions and as-built documentation that matches what's actually inside the panel. Tidy documentation is what makes the next upgrade quotable.
A plant where the drawings stopped matching reality years ago, and nobody can scope the next project until they do again.
Send us a message through the contact form. We'll ask the right questions, look at site if it's needed, and come back with a scoped quote in writing. We're based in Whanganui and work across Australia, New Zealand and Italy — and once you're a customer, we're reachable 24/7.